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#90 amp flux core welder plus#
While doing so make sure the cable has a straight line through the clamp so it does not incur unnecessary wear later, plus it just looks professional.All items must be removed by (Date). Now tighten down the terminal to the new clamp. Make sure the washer goes on top of the cable terminal. After crimping slip the shrink tube over the connector terminal body and shrink it and then repeat with the second piece. Crimped this connection the same way I did the internal one. With this external terminal part you could solder it but I did not want to subject the new cable to that kind of focused heat. Remember to do this before crimping the connector or your shrink tube will not fit over the final terminal ring assembly. Now slip two sections of shrink tube on the cable we will need this to complete the terminal install. You can see that I mock fit it before shrinking the tube. You could also use a piece of stiff hose here. I doubled my shrink tube up for added durability. Now before installing the new clamp add a layer of shrink tube to the cable where the clamp will rub at the handle. Took only a few seconds for it to come off. I used a wire wheel on a bench grinder while holding it with a pair of pliers and let the wire wheel at it until the plastic came off. Now lets get rid of that yellow plastic insulator on the other new terminal. Because mine was so long I took this time to trim it to the desired length. As a matter of fact they hamper performance. Now match the length of the new cable to the old. When crimping make sure your crimp is solid. I used my vise to crush the first part and then finished with a single strike with a small hammer using a wide dull chisel in the middle. Strip the wire back so that you have about 1/8" that sticks out of the front of the terminal when the cable is fully inserted.
#90 amp flux core welder install#
Meanwhile this was in my junk bin.įirst let's install the terminal lug on one end that will go in the welder. Buying this cable can be expensive not sure about the cost per foot but I am certain you can buy it from your local hardware store. The cable I selected was 0 gauge power wire from an old car amp install that I removed.
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